Diseño y desarrollo de dispositivo de sujeción hidráulica para el proceso de brochado

Design and development of hydraulic clamping device for broaching process

Jorge Morales Carlos Álvarez Raúl Pérez Bustamante (2023, [Artículo])

Se desarrollo un dispositivo de sujeción hidráulica para el proceso de brochado de Brackets usados en los sistemas de frenado de automóviles, que permite reducir la variación del proceso de corte al mejorar el sistema de sujeción y con ello limitar la deformación de la pieza luego de haber sido procesada. Con este concepto de dispositivo es posible mejorar las condiciones del proceso de producción, como lo son: velocidad de corte, reducción de tiempo ciclo, rendimiento de la operación, reducción de costo de scrap, y reducción de tiempo muerto por sobre ajuste de proceso y cambio de modelo. Adicional, se hizo el desarrollo de un sistema de detección de pieza presente que permite captar cuando una pieza no es colocada correctamente en el dispositivo antes de iniciar el ciclo de corte, con esto es posible detectar fallas en el proceso que representen un riesgo para la operación. Durante la etapa de diseño se realizó una simulación del proceso de maquinado en condiciones extremas y condiciones ideales para medir la deformación de la pieza y con esto obtener los parámetros adecuados de corte para la puesta en marcha del dispositivo de sujeción. Para la validación del modelo, se realizó un estudio de habilidad de proceso Cpk y Ppk (acorde a los requerimientos de cliente) para evaluar que el nuevo proceso es eficiente y se encuentra bajo control.

A hydraulic clamping device was developed for the broaching process of Brackets used in automotivebraking systems, which allows reducing the variation of the cutting process by improving the clamping system andthereby limiting the deformation of the piece after having been processed. With this concept of device, it is possibleto improve the conditions of the production process such as: cutting speed, cycle time reduction, operationperformance, scrap cost reduction, and downtime reduction due to process over-adjustment and change over.Additionally, the development of a part detection system was made that allows capturing when a part is not correctlyplaced in the device before starting the cutting cycle, with this it is possible to detect failures in the process thatrepresent a risk to the operation. During the design stage, a simulation of the machining process was carried outin extreme conditions and ideal conditions to measure the deformation of the part and with this obtain theappropriate cutting parameters for the implementation of the clamping device. For the validation of the model, aCpk and Ppk process ability study was carried out (according to customer requirements) to assess that the newprocess is efficient and is under control.

Agradecemos al Centro de Investigación y Asistencia Técnica del Estado de Querétaro, A.C. (CIATEQ) y a la empresa donde fue desarrollado el proyecto por todas las facilidades otorgadas para la realización de dicho proyecto, de igual manera, agradecer por el apoyo brindado a todas las personas involucradas directa o indirectamente en el desarrollo de este trabajo.

Agradecimientos de autoría: Jorge Alberto Morales Martínez: Conceptualización; Metodología; Software; Análisis formal; Investigación; Adquisición de fondos; Recursos; Análisis de datos; Borrador original; Administración de proyecto, Revisión y edición. Carlos Marín: Conceptualización; Ideas; Análisis de datos; Software; Análisis formal y Supervisión. Raúl Pérez Bustamante: Revisión y edición.

Dispositivo de sujeción Proceso de brochado Bracket Sistema de frenado Parámetros de corte Cpk Ppk Clamping device Broaching process Brake system Cutting parameters INGENIERÍA Y TECNOLOGÍA CIENCIAS TECNOLÓGICAS OTRAS ESPECIALIDADES TECNOLÓGICAS OTRAS OTRAS

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