Optimización del proceso de estampado en la empresa Rivian: aplicación del método SMED

Diego Rodríguez Arroyo Luis Alberto Cáceres Díaz ISABEL PEREYRA LAGUNA (2023, [Artículo])

En la era actual, la industria automotriz se encuentra en un estado de transformación constante, impulsado principalmente por la rápida integración de tecnologías emergentes. Aquellas empresas que logran destacar son las que no sólo innovan en diseño y funcionalidad, sino también en la eficiencia productiva. Rivian, una prominente empresa estadounidense especializada en vehículos eléctricos destaca por sus audaces diseños y su compromiso con la sostenibilidad. No obstante, al adentrarse en el funcionamiento interno de sus plantas de producción, surgen ciertos desafíos. En particular, en las instalaciones de la planta de Rivian, se ha detectado que el proceso de estampado, esencial para modelar las piezas de acero de sus vehículos, representa un cuello de botella con gran área de oportunidad que requiere una pronta intervención debido al tiempo muerto que impacta a la producción, entre éstas, la alimentación del material a la prensa de estampado, donde actualmente existen muchas actividades manuales que ocasionan tiempo extra de operación, el cual se puede reducir mediante la automatización de algunas operaciones. En este artículo, se presenta un desarrollo detallado sobre la implementación y optimización del proceso en una prensa de estampado, utilizando la metodología intercambio de troqueles en un solo minuto (SMED por sus siglas en inglés) para maximizar y mejorar la eficiencia de los recursos y satisfacer la demanda de producción. A través de esta herramienta de Manufactura Esbelta, se aplican sistemáticamente las etapas y ciclos del SMED con el objetivo de realizar el cambio de modelo en una maquina en un tiempo objetivo de 12 minutos. Este trabajo de investigación describe una serie de desafíos y las soluciones implementadas en diferentes estaciones de la prensa, buscando incrementar su eficiencia y minimizar los riesgos para los operadores. Además, se enfoca en reducir el material defectuoso producido en la prensa, lo que contribuye a un aumento en la calidad y una disminución en los costos por unidad. Esto tuvo como resultado ahorros de miles de dólares en costos variables de la prensa.

In the current era, the automotive industry is in a state of constant transformation, caused primarily by the rapid integration of emerging technologies. Those companies that can stand out are those that not only innovate in design and functionality but also productive efficiency. Rivian, a prominent American company specializing in electric vehicles, is known for its bold designs and commitment to sustainability. However, when delving into the inner workings of your production plants, certain challenges arise. At the Rivian plant facilities, it has been detected that the stamping process, essential for modeling the steel parts of its vehicles, represents a bottleneck in the process with a large area of opportunity that requires prompt intervention due to high downtime in the press line that impacts production, specifically in the setting of material, there are a lot of manual operations that cause a lot of overtime that can be reduced with automated processes. In this article, a detailed development on the implementation and optimization of the process in a stamping press is presented, using the SMED methodology (Single Minute Exchange Die) to maximize and improve resource efficiency and meet production demand. Through this Lean Manufacturing tool, the stages, and cycles of the SMED are systematically applied to carry out the model change in a machine in a target time of 12 minutes. This research work describes a series of challenges and solutions implemented in different press stations, seeking to increase their efficiency and minimize the risks for operators. Additionally, it focuses on reducing defective material produced on the press, which contributes to an increase in quality and a decrease in unit costs. This resulted in savings of thousands of dollars in variable press costs.

El primer autor agradece el apoyo de CIATEQ y de la empresa y grupo de trabajo en Rivian, que con todo el análisis de datos y la instalación de las diversas mejoras siempre hubo el apoyo y la comunicación correcta como equipo de trabajo. Además de agradecer el gran apoyo del asesor el Dr. Luis Cáceres y la Dra. Isabel Pereyra por su constante retroalimentación y el fuerte apoyo durante estos meses de trabajo en este artículo sobre SMED, mejorando en el análisis y representación de datos ya que con los conocimientos y la experiencia de ambos se facilitó la realización y culminación de este proyecto. De igual manera los autores agradecen a la Revista Politécnica de Aguascalientes por permitir la publicación de este artículo.

Cambio de modelo SMED Automatización Optimización Technology stamping Automation SMED INGENIERÍA Y TECNOLOGÍA CIENCIAS TECNOLÓGICAS OTRAS ESPECIALIDADES TECNOLÓGICAS OTRAS OTRAS

2022 Advanced wheat improvement course: Global wheat rust surveillance

&

monitoring

David Hodson (2022, [Objeto de congreso])

CIENCIAS AGROPECUARIAS Y BIOTECNOLOGÍA WHEAT RUSTS DISEASE SURVEILLANCE NEW TECHNOLOGY REMOTE SENSING

Global rust monitoring

David Hodson (2022, [Objeto de congreso])

CIENCIAS AGROPECUARIAS Y BIOTECNOLOGÍA WHEAT RUSTS DISEASE SURVEILLANCE REMOTE SENSING NEW TECHNOLOGY

Status of implementation new tools and technologies in the GMP- EA-PP1 Africa breeding pipeline

Yoseph Beyene Andrew Chavangi Manje Gowda Suresh L.M. Vijay Chaikam Anani Bruce Berhanu Tadesse Ertiro Walter Chivasa Jose Crossa Juan Burgueño Fidelis Owino (2023, [Objeto de congreso])

CIENCIAS AGROPECUARIAS Y BIOTECNOLOGÍA BREEDING MAIZE PHENOTYPING NEW TECHNOLOGY

User manual: How to use Agvisely to generate climate service advisories for livestock in Bangladesh

T.S Amjath-Babu Timothy Joseph Krupnik (2023, [Libro])

The Agvisely digital service for livestock integrates location-specific meteorological forecasts generated by the Bangladesh Meteorological Department (BMD) with species specific biological thresholds for weather variables (Temperature, rainfall, and temperature-humidity index (THI). When a biological threshold is to be breached in next five days' forecast, the system automatically generates location-specific management advice for livestock farmers. Advisories are based on a decision tree developed by the Bangladesh Livestock Research Institute (BLRI) and CIMMYT. Agvisely is a smart phone app and web-based service developed by the International Maize and Wheat Improvement Center (CIMMYT) CIMMYT with the support of USAID, securing the Food Systems of Asian Mega- Deltas (AMD) for Climate and Livelihood Resilience and the Transforming Agrifood Systems in South Asia (TAFSSA) initiatives in collaboration with Bangladesh Dept. of Agricultural Extension (DAE) and Bangladesh Meteorological Department (BMD).

CIENCIAS AGROPECUARIAS Y BIOTECNOLOGÍA CLIMATE SERVICES LIVESTOCK DIGITAL TECHNOLOGY

Disruptive approach to integrate data in a digital environment: progress report CIMMYT-Bluenumber 2023

Andrea Gardeazabal (2023, [Documento de trabajo])

This report describes the process carried out a pilot project to evaluate a scalable disruptive approach to integrating data for agronomy research that also incentivizes sustainable production and enables traceability using open data sharing protocol with self-sovereign identity (SSI).

CIENCIAS AGROPECUARIAS Y BIOTECNOLOGÍA DIGITAL TECHNOLOGY DATA AGRICULTURAL RESEARCH

Addressing agricultural labour issues is key to biodiversity-smart farming

Thomas Daum Frédéric Baudron Matin Qaim Ingo Grass (2023, [Artículo])

There is an urgent need for agricultural development strategies that reconcile agricultural production and biodiversity conservation. This is especially true in the Global South where population growth is rapid and much of the world's remaining biodiversity is located. Combining conceptual thoughts with empirical insights from case studies in Indonesia and Ethiopia, we argue that such strategies will have to pay more attention to agricultural labour dynamics. Farmers have a strong motivation to reduce the heavy toil associated with farming by adopting technologies that save labour but can negatively affect biodiversity. Labour constraints can also prevent farmers from adopting technologies that improve biodiversity but increase labour intensity. Without explicitly accounting for labour issues, conservation efforts can hardly be successful. We hence highlight the need for biodiversity-smart agriculture, that is farming practices or systems that reconcile biodiversity with land and labour productivity. Our empirical insights suggest that technological and institutional options to reconcile farmers' socio-economic goals and biodiversity conservation exist but that more needs to be done to implement such options at scale.

Land Sharing Trade-Offs CIENCIAS AGROPECUARIAS Y BIOTECNOLOGÍA AGRICULTURAL DEVELOPMENT BIODIVERSITY CONSERVATION LABOUR SUSTAINABILITY

Influencia de las fases lunares en fertilidad, tasa de preñez y partos de vacas mestizas en el trópico seco.

CANUTO MUÑOZ GARCIA ROSENDO CUICAS HUERTA JUAN GONZALEZ MALDONADO EFREN ESTRADA PAQUI ISIDRO JAUREGUI PLATA JULIO CESAR GOMEZ VARGAS (2023, [Artículo])

There is speculation about moon phases influencing animal reproductive performance. A study was carried out to shed light on the influence of moon phases on estrus presentation, pregnancy rate, calving presentation, and offspring sex in cows from the Mexican dry tropical region. The reproductive data of 580 crossbred cows from 2010 to 2021 was organized according to reproductive events (estrus presentation, gestation, calving presentation, and offspring sex) occurrence during moon phases (new moon, first quarter, full moon, and last quarter). The data were analyzed by Chi-squared test and logistic regression. The full moon reduced the estrus presentation (p0.05). It is concluded that the full moon reduces estrus presentation in crossbred cows. Moon phases do not influence the gestation, calving presentation, and offspring sex.

estrus calving offspring sex CIENCIAS AGROPECUARIAS Y BIOTECNOLOGÍA CIENCIAS AGRARIAS CIENCIAS VETERINARIAS FISIOLOGÍA ANIMAL

Agro-morphological characterization and estimation of genetic parameters of spring maize hybrids in the inner plains of Far-West Nepal

Sandesh Thapa Darbin Joshi (2022, [Artículo])

Heat Resilient Maize Phenotypic Coefficient of Variation Heritable Traits CIENCIAS AGROPECUARIAS Y BIOTECNOLOGÍA GENETIC PARAMETERS MAIZE HYBRIDS

Intimate partner violence and its relationship to labor income

Yei Javier Zepeda Hernández Alma Sofia Santillan (2024, [Artículo, Artículo])

In Mexico, 70.1% of women have been victims of violence in their lifetime and the main perpetrator is her intimate partner. Gender violence is a public health problem that has multiple negative impacts in woman and their offsprings. The relation violence and income is an issue that has been scarcely studied for Mexico. The objective of this article is to analyze the intimate partner violence and its relationship to labor income for Mexican women, data used are from the National Survey on the Dynamics of Households Relationships (ENDIREH 2021). The principal component method is used to estimate five kinds of violence; physical, emotional, economic, sexual and, harassment. The instrumental variables method is used to consider the endogeneity of income and violence variables. Except harassment, the results indicate a negative relationship between income and violence. Specifically, sexual violence has the greatest negative effects; women who are victims of sexual violence have an average reduction of 17.4% in monthly labor income. This negative effect represents a loss of just over two month of working days per year and, in the aggregate terms, is equivalent to 0.87% of GDP. The above highlights the importance of orienting public policy actions to work in prevention, attention, punishment and eradications any kind of violence against women. 

Intimate partner violence Labor income Endogeneity Instrumental variables Cost of violence Violencia de pareja Ingresos laborales Endogeneidad Variables instrumentales Costo de la violencia. CIENCIAS SOCIALES CIENCIAS SOCIALES